Exhaust manifold weld.

cabrio1, Sep 21, 6:48pm
Whats the best way to remove carbon deposits from inside the manifold before welding?
I was thinking of putting it on the brazier, burn it off.

kazbanz, Sep 21, 7:00pm
There used to be a really nasty chemical mix to clean out two stroke exhaust pipes. From memory it was Hydrocloric acid.

cabrio1, Sep 21, 7:21pm
Hmm, caustic soda?
After the big heat.

poppy62, Sep 21, 7:23pm
Sand blasting!

cabrio1, Sep 21, 7:30pm
Burn it
Blast it
Chem etch it
It's a small crack, I think it's repairable, I'd like to install an egt sensor at the same time.

bigfatmat1, Sep 21, 7:54pm
I spilt a 20l of hydrochloric acid in my garden shed next day there was a 1m × 1m rust hole in the side.

yz490, Sep 24, 10:15am
Think it was my Toyota Grande 2 liter single cam i 'arc welded' the exhaust manifold. Had a great old guy [bout my age lol] who gave [sold] me the right rods [came up a golden colour by memory] & was nice to weld with. By memory i just got the angle grinder & ground it up clean.Was a bit of an issue with that motor i think. Had two of those cars [early "80's cars] & body rusted away before the motor gave up.

regy_2005, Nov 15, 2:03am
Drill 1/16 hole end of each crack , stops it spreading